An ambitious new four-year project is kicking off with the aim of developing an on-board energy conversion system
Eleven European entities specialising in turbomachinery, new fuels and combustion, energy conversion systems, gas turbines, bearing systems, heat recovery, digital twins, shipbuilding, and project consulting will work towards the development of an energy conversion system for gas turbines to generate electricity on board marine vessels.
Coordinated by LUT University in Finland, the Marpower project involves partners from six different countries: LUT University, Aurelia Turbines and Alfa Laval Aalborg from Finland; Politecnico di Milano; Rina Consulting and Rina Services from Italy; University of Vigo and Zabala Innovation from Spain, the German Aerospace Center (DLR) from Germany; the Technical University of Denmark (DTU) from Denmark; and French shipyard Chantiers de L’Atlantique.
The project will involve the development of a gas turbine combustor and an active magnetic bearing (AMB) system supported by a two-shaft gas turbine with a bottoming cycle designed to maximise the performance and efficiency of power generation to be used on board a ship. In a bottoming cycle, the primary fuel produces high temperature thermal energy and the heat rejected from the process is used to generate power through a recovery boiler and a turbine generator.
Digital twin and prototypes
A digital twin model of the system will help validate the entire system’s performance, creating a virtual replica of the gas-turbine based energy conversion system and its components, enabling the simulation and analysis of the energy conversion processes and power supply on cargo and cruise ships, for both electric ship propulsion and cogeneration applications.
Prototypes of critical system components, including a combustion chamber, high-pressure shaft system, and the recuperator, will be developed and tested for system design optimisation.
A moving platform will also be designed and constructed to replicate the ship movements during testing of the AMB system.
The ultimate aim is to develop an conversion system specifically capable of utilising a range of alternative fuels including ‘green’ methane, green methanol, hydrogen, and ammonia, with minimal need for modifications to the combustion system.A main priority for the project is to ensure that the system remains both technically and economically competitive, so it can be integrated into existing ships.
“This is particularly important given the long lifespan of ships and the often complex and expensive process of incorporating new technologies,” said LUT University’s Professor of Mechanical Engineering Jussi Sopanen, who also serves as coordinator of the initiative.
Marpower will receive €8M (US$8.71M) in funds from the European Union and will run for 48 months.
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