Lloyd’s Register and Damen Shipyards are working with shipowner CMB.TECH on two designs for ASD tugs with MAN dual-fuel hydrogen-diesel engines
CMB.TECH is working with Lloyd’s Register and Damen Shipyards to design naval architecture and onboard hydrogen technology for up to eight hydrogen-diesel dual-fuel tugboats.
The Belgian shipowner and innovator plans to own or lease out a fleet of hydrogen-fuelled azimuth stern drive (ASD) tugs to enable ports to decarbonise their ship towage, handling and docking operations.
CMB.TECH is using its experience owning the world’s first hydrogen-powered tug Hydrotug 1, as well as the first hydrogen-powered ferries and crew transfer vessels, in its next engineering project.
Eight ASD tugs with MAN Truck & Bus dual-fuel hydrogen-diesel engines could be built by Damen Shipyards in Vietnam, says CMB.TECH chief technology officer Roy Campe.
“Costs for building hydrogen-fuelled tugs will be lower when using standard designs and ordering multiple tugs; we are talking about four to eight tugs to be built by Damen,” he tells Riviera.
“We are in the process of final design and getting class approvals. We have two versions – a 27-m and a 33-m ASD tugboat,” he continues. “Our 27-m is for port operations with around 550 kg of hydrogen storage in 12 tanks. The 33-m are larger tugs for markets such as Australia where they need to be built for more robust sea operations, with hydrogen storage of around 750 kg in 16 tanks.”
In both designs, compressed hydrogen would be stored below deck in dedicated tanks, which differs from Hydrotug 1, which has 54 smaller tanks on the deck forward of the wheelhouse.
“We are making systems less complex, such as having larger hydrogen tanks so we just need 12-16 tanks, all below deck, and have standardised designs, engines and thrusters,” says Mr Campe.
These ASD designs were developed with Damen and Lloyd’s Register using a risk-based approach with a focus on safety.
Compressed hydrogen tanks and handling systems will be constantly monitored, so any fuel expansion due to changes in the weather and other conditions would be detected. “Any changes would trigger alarms if there are issues, and we can switch to diesel,” says Mr Campe.
Another important aim is reducing the capital expenditure of these hydrogen-fuelled tugboats without impacting safety.
“These tugs will be valuable assets, but costs can be reduced by simplifying the design and using larger tanks,” Mr Campe explains. “By constructing eight tugs, we move beyond the realm of research and development into full commercial production.”
There are no firm plans yet as to where these tugs will operate, but some markets are showing a greater interest in hydrogen, such as Australia and northern Europe, than others.
“All eight tugs could be CMB.TECH owned, but they could be sold to others; or we could lease out these tugs,” says Mr Campe. “We believe in strong partnerships like that between CMB.TECH and Damen, because we are both family businesses and true entrepreneurs.”
Mr Campe says each of these planned ASD tugs will have four high-speed MAN dual-fuel engines, each with around 1,250 kW of power each, driving two azimuth thrusters fitted near the stern. MAN and CMB.TECH are working together to test the engines in tests cells.
This is a considerable change from Hydrotug 1, which has two BeHydro V12-cylinder hydrogen dual-fuel engines, delivering a combined power output of 4 MW at 1,000 rpm, driving two Schottel rudderpropellers .
These newbuild tugs will have aftertreatment for diesel combustion, such as a selective catalytic reduction (SCR) unit, to comply with IMO Tier III standards, LED lighting to lower energy consumption and suspended accommodation for crew comfort.
Hydrogen first
Hydrotug 1 was the world’s first hydrogen-powered tugboat when it was named and introduced in December 2023 in Antwerp, Belgium. This CMB.TECH-owned tug is operated by Port of Antwerp-Bruges and is not only compliant with IMO Tier III standards but also with European Union’s Stage V requirements.
“Port of Antwerp-Bruges wanted EU Stage V. Hydrotug 1 is the first tractor tug with diesel particulate filters as well as an SCR,” says Mr Campe.
“We have had 1.5 years of operations with Hydrotug 1 after it was built in Spain and tested in Ostend; 18 months of operations with new fuel and technology in a busy port.” This experience includes using dual-fuel technology, repair, maintenance and bunkering compressed hydrogen.
Armon Shipyards built Hydrotug 1 in northern Spain and worked with CMB.TECH on its design and engineering, with changes happening to both during construction, such as moving the hydrogen storage tanks from below to above deck.
“Armon was co-operative and ready to try new things out,” says Mr Campe. “Its design and construction used a risk-based approach with Lloyd’s Register involved, so things were changing even in construction – such as the piping and hydrogen storage. Changes while building can create challenges and increases engineering costs. Incorporating hydrogen fuel for example came with a certain cost.”
But lessons from Hydrotug 1 are being integrated into the newbuild ASD tugs Damen will build for CMB.TECH; as is the Belgian company’s experience with the world’s first hydrogen-powered ferries, Hydroville in Antwerp and Hydrobingo in Japan, both with high-speed dual-fuel engines.
CMB.TECH also has a dual-fuel hydrogen-powered multifunctional port utility vessel on order. This 20-m vessel will have four Volvo Penta D8 engines and will be ready at the end of 2025.
Port bunkering
Experience has also been gained bunkering compressed hydrogen using dedicated facilities in ports, which Mr Campe says is very important for these effective projects.
“We need to standardise bunkering infrastructure,” he says. “We have found and proven the technology to distribute hydrogen. This is needed in ports where hydrogen-powered tugs will operate and should not block innovation”
Having dual-fuel capabilities will ensure these harbour tugs can operate even if fuel supplies are temporarily unavailable or too costly to have a guaranteed supply over the lifetime of these assets.
“These packages need to be workable and continue assisting ships for 30 years, so they need to be dual fuel,” says Mr Campe. “In the long term, diesel is not the right way, but operators need to get experience with hydrogen for decarbonising port operations. Tugs will still need to operate on diesel in the transition process. Dual fuel is feasible and affordable.”
In the long term, more hydrogen dual-fuel tugs could be built for different markets, starting with the planned eight for CMB.TECH as there is interest from operators and ports.
“With Damen, we have the right proposal on the table, so ports and tug operators can make a choice,” says Mr Campe. “Tugs can still run on diesel as well as hydrogen, which could be produced from renewable energy.”
Projects are underway to produce green hydrogen from renewable resources and there is growing interest in using these fuels in different industries. There is a future for zero-emissions fuels and the dual-fuel tugs able to use them for sustainable harbour towage and ship docking.
Sign up for Riviera’s series of technical and operational webinars and conferences:
Events
© 2024 Riviera Maritime Media Ltd.