Stevens Towing’s shipyard in South Carolina, US completed a major refurbishment and drydocking of a Gulf coast-based tug after issues with a starboard propulsion shaft
The shipyard completed the work within 17 days, enabling the 27-m tugboat to return to supporting a dredging project on the US east coast.
Drydocking work included major steel work and running gear repairs, blasting and painting work and preparing the tug for the renewal of its US Coast Guard (USCG) certificate of inspection (COI) and ABS class internal structural and drydock examination.
The unnamed twin-screw and oceangoing tug, with two Cat 3508C engines, was drydocked for an unnamed client. It entered the shipyard after the vessel master noticed a wobble in the starboard shaft, and as it was close to requiring its COI renewal and ABS examination.
“Upon drydocking the vessel and completing a full inspection by the vessel owners, port engineer and Stevens Shipyard project manager, a job scope was determined,” said Stevens Towing.
“When it came to the running gear, we checked the alignment of the starboard engine and shaft, then determined the shaft was bent.”
The shipyard removed the shaft and replaced it with a new shaft provided by the customer “and blue fit the existing wheel and coupling to the shaft provided. Once the running gear was put back in the vessel, we did final alignments.”
The steel repairs in the drydock included clad welding in the lazarette, bottom shell inserts in shaft alleys, engineroom and lazarette bulkhead inserts.
Shipyard engineers renewed the internals of the marine sanitation holding tank, modified the existing fendering system, reinforced the bow H-bit and repaired bulwarks.
They air-tested and clad-welded the kort nozzles, water-tested and repaired wheelhouse doors, repaired scuppers, clad-welded channel cooler leaks, renewed potable water-fill piping and installed emergency fuel shut-off guards.
“Prepping for the USCG/ABS inspection consisted of cleaning the bilges, pumping off all fluids and acquiring and maintaining a safe-for-entry gas-free certificate from the local marine chemist.”
After the drydocking, the shipyard loaded all liquids back on board and completed sea trials of the renovated tugboat.
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